RB185A ATOMATIC SERVO OO KORMEERAY SANDUUQA RIGID SAMEYAYA EE GACANTA ROBOT
● Nidaamka: Jabbaan YASKAWA Xawaaraha sare ee xakamaynta
● Nidaamka Gudbinta: Taiwan Yintai
● Qaybaha Korontada: Faransiiska SCHNEIDER
● Qaybaha sambabada hawada: Jabbaan SMC,
● Qaybaha korontada ku shaqeeya: Jabbaan OMRON
● Beddelka: Jabbaan YASKAWA
● Servo motor: Japanese YASKAWA
● Shaashadda taabashada: Jabbaan PRO-FACE
● Matoorka ugu muhiimsan: Taiwan FUKUTA
● Qaadashada: Japanese NSK
● Bamka faaruqinta: Germany BECKER
(1) Quudiye xaashi ah oo si toos ah loo kontoroolo servo.
(2) wareegga tooska ah, isku dhafka iyo nidaamka dhejinta ee xabagta kululaynta iyo koollada qabow.
(3) Cajalad kuleyl ah oo dhalaalaysa ayaa si toos ah u gudbinaysa, goynaysa, oo ku dhejinaysa geesaha sanduuqa kartoonada hal nidaam.
(4) Marawaxada nuugista faakuumka hoosteeda suunka qaada waxa ay ka ilaalin kartaa warqadda xabagta in aanay leexan.
(5) Sanduuqa gudaha ee xaashida dhejiska ah iyo kartoonada waxay shaqaaleeyaan Yamaha robot iyo nidaamka meelaynta kamarada si ay si sax ah u ogaadaan.Cilad-sheegiddu waa ±0.1mm
(6) Sanduuqa xajinta si toos ah ayuu u ururin karaa oo u geyn karaa sanduuqa duubka.
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(8) Mashiinka oo dhan wuxuu shaqeeyaa xakamaynta dhaqdhaqaaqa xawaaraha sare, robot Yamaha iyo nidaamka meelaynta kamarada iyo shaashadda taabashada HMI si ay si toos ah u sameeyaan sanduuqyada hal hab.
(9) Waxay si toos ah u baari kartaa dhibaatooyinka iyo qaylo-dhaanta si waafaqsan.
| RB185A Sameeyaha sanduuq adag oo otomaatig ah | |||
| 1 | Cabbirka warqadda (A×B) | Aamiin | 120mm |
| Amax | 610mm | ||
| Bmin | 250mm | ||
| Bmax | 850mm | ||
| 2 | Dhumucda warqadda | 100-200g/m2 | |
| 3 | Dhumucda kartoonada (T) | 0.8-3mm | |
| 4 | Badeecada dhammaatay (sanduuqa) cabbirka(W×L×H) | Wmin | 50mm |
| Wmax | 400mm | ||
| Lmin | 100mm | ||
| lmax | 600mm | ||
| Hmin | 12mm | ||
| Hmax | 185mm | ||
| 5 | Cabbirka warqadda laalaabsan (R) | Rmin | 10mm |
| rmax | 100mm | ||
| 6 | Saxnaanta | ±0.10mm | |
| 7 | Xawaaraha wax soo saarka | ≤30 xaashi/daqiiqo | |
| 8 | Awoodda matoorka | 17.29kw/380v 3 waji | |
| 9 | Awoodda kulayliyaha | 6kw | |
| 10 | Sahayda hawada | 50L/daqiiqo 0.6Mpa | |
| 11 | Miisaanka mashiinka | 6800kg | |
| 12 | cabbirka mashiinka | L7000×W4100×H3600mm | |
● Sanduuqa Max.&min.cabbirada waxaa loo sakhiray cabbirka warqadda iyo tayada.
Xawaaraha mashiinku wuxuu ku xiran yahay cabbirrada sanduuqyada
● Dhererka dhejiska warqadda: 300mm (Max)
● Mugga haanta xabagta: 60L
● Ka shaqayso wakhtiga beddelka hawlwadeenka xirfadda leh ee hal badeeco una guura mid kale: 45min
● Nooca warqadda: 1, 2, 3
Sameeyaha sanduuqa adag ee otomaatiga ah wuxuu ka kooban yahay Gluer (cutubka quudinta waraaqaha iyo dhejinta), Hore (cutubka dhejiska afar geesoodka ah), Spotter (cutubka meelaynta) iyo duubista (cutubka duubista sanduuqa), kuwaas oo lagu maamulo PLC habka isku xirka.
(1)Gluer (qaybta quudinta iyo dhejinta warqadda)
● Quudiye cusub oo loo habeeyay servo kantaroolku wuxuu qaataa nuujinta ka dib nooca riixitaanka ka dib si uu u gudbiyo warqad si hufan uga fogaanaysa laba qaybood oo waraaqo ah oo soo galaya mishiinka.
● Nidaamka saliidda ee xoogga la saaray ayaa si buuxda u xaqiijiya in qayb kasta ay saliidaynayso iyo in ay si joogto ah u socoto.
● Taangiga xabagta waa heerkul joogto ah, si toos ah isku qas, shaandheyn iyo ku dhejinta wareegga wareegga.Waxay leedahay valves shift degdeg ah kaas oo ka caawin kara isticmaalaha inuu si dhakhso ah u nadiifiyo rollers-ka dhejiska 3-5 daqiiqo gudahood.
● Bamka diaphragm nooca pneumatic wuxuu u isticmaali karaa labadaba xabagta cad iyo koollada kulul.
● Qalab ikhtiyaari ah: mitirka viscosity meter koollada, waqti ku xaddid viscosity koollada.
● Rollers koollada chromed ayaa lagu dabaqi karaa xabagyo kala duwan, oo muujinaya adkeysi.
● Xarigga xabagta naxaasta ah ee lagu taabtay rullalusha xabagta, waarta.
● Taayirrada gacanta ee hagaajinta yar ayaa si hufan u koontaroolaysa dhumucda xabagta.
(2)Hore ( unugga dhejiska afarta gees ah)
●Kartoonka dhaqsaha badan iyo shifter, (Max. Dhererka 1000mm.) Si toos ah u quudinta kartoonada iyadoon joogsan
●Cajaladda kulul ee dhalaalaysa ayaa si toos ah u gudbinaysa, gooynaysa oo ku dhejinaysa afar geesood.
●Alaarmiga baabuurka ee cajaladda kulul ee dhalaalaysa ayaa dhamaanaysa
●Suunka qaadaha otomaatiga ah wuxuu ku xiran yahay kii hore iyo Spotter.
●Quudinta kartoonada ayaa si toos ah ula socon kara socodsiinta iyadoo la raacayo mashiinnada habka isku xirka.
(3) Spotter (cutubka meelaynta)
●Suunka midabka madow iyo caddaanka ah ee leh marawaxadu nuugista vacuum wuxuu hayaa warqadda dhejiska ah iyada oo aan leexleexan
●Sanduuqyada kartoonada ayaa si joogto ah loo geeyaa goobta la dhigo.
●YAMAHA 500 cudud farsamo (robot) leh 3 HD habka meelaynta kamaradaha, sax +/- 0.1mm.
●Laba kamaradood oo ku yaal suunka sare si ay u qabtaan booska warqadda, hal kamarad ayaa ku taal gunta suunka si ay u qabato booska sanduuqa kartoonada.
●Dhammaan guddi-hoosaadka calaamadaha waa sahlan tahay in la fahmo oo la shaqeeyo.
●Sanduuqa qalabka pre-riix, si adag u hagaaji warqadda iyo sanduuqa oo ka saar xumbo
(4) Duubka (cutubka duubista)
● Qalabka xajiya wuxuu kor u qaadi karaa sanduuqa dhululubada hawada taasoo si hufan uga ilaalinaysa xagashada warqada.
● Qabso nidaamka servo YASKAWA iyo qaab dhismeedka kontoroolka sambabada si aad sanduuqa ugu duubto, si dhaqsiyo leh u hagaajinta cabbirada.
● Ku qaboojiyaha hawadu dhegaha waraaqaha laalaabayo, kuwaas oo dhammayn kara codsiga sanduuqa kala duwan.
● Waxay dhammayn kartaa sanduuqa hal-laab-laab-laab ah iyo geeddi-socodyo-laab-laab badan. (Max. 4 jeer)
● Naqshadeynta caaryada aan dhexe, si hufan uga fogow dhibaatada nadiifinta caaryada, taasoo ka dhigtay cabbirka laablaaban mid qoto dheer (Max. 100mm)
● Daboolka badbaadada oo leh muuqaal wanaagsan.
● Interface hawlgalka madax-banaan ee cutubka wax lagu duubo ayaa ka dhigaya goobta mid aad u fudud.
● Suunka wareejinta ayaa si otomaatig ah u ururinaya sanaaduuqda oo ka soo saar Duubka.
Xidhiidhka u dhigma ee ka dhexeeya qeexitaannada:
W+2H-4T≤C(Max) L+2H-4T≤D(Max)
A(daqiiqo)≤W+2H+2T+2R≤A(Max) B(min)≤L+2H+2T+2R≤B(Max)
Socodka badeecada:
1. Shuruudaha Dhulka
Mashiinka waa in lagu dhejiyaa dhulka siman oo adag kaas oo hubin kara inuu leeyahay awood ku filan oo culeys ah (qiyaastii 500kg / m2).Mashiinka agagaarkiisa waa inuu hayaa meel ku filan hawlgalka iyo dayactirka.
2.Xajmiga
-3 Shaqaale: 1 hawlwadeenka ugu muhiimsan, 1(0) raray alaabta, 1 ururiyaa sanduuqa
Xusuusin: Mashiinku wuxuu leeyahay laba jiho.Macaamiisha ayaa dooran kara jihada oo waxay ku rakibi karaan mashiinka meesha ugu habboon.Halkan oo leh laba qaab oo tixraac ah.
A.
B
3. Xaaladaha Ambient
● Heerkulka: heerkulka deegaanka waa in lagu hayaa ilaa 18-24°C(qaboojiye waa in la qalabeeyaa xagaaga
● Qoyaanka: qoyaanka waa in lagu xakameeyaa 50%-60%.
● Iftiin: ka sarreeya 300LUX taas oo hubin karta in qaybaha korantada ay si joogto ah u shaqayn karaan.
• Inaad ka fogaato gaaska saliidda, kiimikooyinka, aashitada, alkali, walxaha qarxa iyo walxaha guban kara.
● Si aad uga ilaaliso mashiinku gariir iyo gariir iyo in uu ag joogo qalabka korantada ee leh goob koronto-magneteed sare leh.
● Si aad uga ilaaliso inay si toos ah u soo gaadhin qorraxda.
● Si aad uga ilaaliso in taageeruhu si toos ah u afuufin.
4. Shuruudaha Agabka
● Waraaqaha iyo kartoonada waa in si siman loo hayaa mar walba.Qoyaanka kartoonada waa in lagu hayaa qiyaastii 9%-13%
● Warqadda la dahaadhay waa in si elektaroonik ah loogu farsameeyaa laba-dhinac.
5. Midabka warqadda xabaggu waxa uu la mid yahay ama la mid yahay kan suunka wax qaada (madow), midab kale oo cajalad ku dheggan waa in lagu dhejiyaa suunka qaadaha.
6. Korontada: 380V/50Hz 3phase (mararka qaar, waxay noqon kartaa 220V/50Hz,415V/Hz marka loo eego xaaladaha dhabta ah ee dalalka kala duwan).
7. Qalabka hawada: 6 jawi (cadaadiska jawiga), 50L / min.Tayada liidata ee hawadu waxay inta badan u horseedi doontaa dhibaatooyin mashiinada.Waxay si dhab ah u dhimi doontaa kalsoonida iyo nolosha nidaamka pneumatic, taas oo keeni doonta khasaare badan ama dhaawac kaas oo si aad ah uga sarreeya kharashka iyo dayactirka nidaamkan.Sidaa darteed waa in farsamo ahaan loo qoondeeyaa nidaam sahayda hawada oo tayo wanaagsan leh iyo curiyehooda.Kuwa soo socda ayaa ah hababka sifaynta hawada oo kaliya tixraaca:
| 1 | Compressor hawada | ||
| 3 | Haanta hawada | 4 | Shaandheeyaha dhuumaha waaweyn |
| 5 | Habka qaboojinta qalajiyaha | 6 | ceeryaamo saliid kala saara |
● Compressor-ka hawadu waa qayb aan caadi ahayn oo mashiinkan ah.Mashiinkan laguma siin kombaresarada hawada.Waxaa iibsada macaamiishu si madax-bannaan.
● Shaqada haanta hawada:
a.Si qayb ahaan loo qaboojiyo hawada oo leh heerkul sare oo ka soo baxaya kombareeyaha hawada iyada oo loo marayo haanta hawada.
b.Si loo dejiyo cadaadiska ay curiyeyaasha firfircoon ee dhabarku u adeegsadaan curiyayaasha pneumatic-ka.
● Filterka ugu weyn ee dhuumaha waa in laga saaro wasakhda saliidda, biyaha iyo boodhka, iwm ee hawada isku dhufatay si loo hagaajiyo waxtarka shaqada qalajiyaha habka soo socda iyo in loo dheereeyo nolosha filtarka saxda ah iyo qalajiyaha dhabarka .
● Qalajiyaha qaabka qaboojiye waa in la shaandheeyo oo la kala saaro biyaha ama qoyaanka ku jira hawada ciriiriga ah ee lagu farsameeyo qaboojiyaha, kala-soocida saliidda-biyaha, haanta hawada iyo filtarka tuubada weyn ka dib marka hawada ciriiriga ah laga saaro.
● Kala-duwayaasha ceeryaamo saliiddu waa in la shaandheeyo oo la kala saaro biyaha ama qoyaanka ku jira hawada la cufan ee uu farsameeyo qalajiyaha.
8. Shakhsiyaadka: iyadoo loo eegayo badbaadada hawlwadeenada iyo mishiinada, si buuxdana uga faa'iidaysanaysa waxqabadka mishiinka, yaraynta dhibatooyinka iyo cimriga dheeraynta, 2-3 qof, farsamoyaqaano xirfad leh oo awood u leh inay ku shaqeeyaan oo dayactiraan mishiinka. loo xilsaaray inuu ku shaqeeyo mishiinka.
9. Qalabka caawimada ah
● Cajaladda koollada dhalaalaysa ee kulul: Barta dhalaalka: 150-180°C
| Ballaca | 22mm |
| Dhexroor ka baxsan | 215mm |
| Dhererka | Qiyaastii 250m |
| Dhexroorka xudunta | 40mm |
| Dhumucda | 81g |
| Midabka | Caddaan, jaalle, hufan (caag) |
| Baakadaha | 20 rodol kartoonkiiba |
| Sawir |   |
● Xabagta: xabagta xayawaanka (Jelly jelly, Shili gel), qeexid: xawli sare oo degdeg ah qaabka qalalan
| MUUQAALKA | Jelly waxay ku xidhaa cambar iftiin ah ama midab huruud ah |
| MUUQAALKA | 1400± 100CPS@60℃ kahor qasin (Ku salaysan BROOKFIELD MODEL RVF) |
| Heer kulka | 60 ℃ - 65 ℃ |
| XAWAARAHA | 20-30 xabbo daqiiqadii |
| DILUTION | Ku milanka biyaha ilaa 5% - 10% miisaanka xabagta |
| WAXYAABO ADAG | 60.0± 1.0% |
| SAWIRRO |  |
Qaabku wuxuu noqon karaa alwaax, caag, aluminium (sida ku cad wax soo saarka).
| alwaax Tiro yar Qiimo jaban |  |
| caag Tirada≥ 50,000.00 Raagaya. |  |
| Aluminium Tirada≥100,000.00 Waarta& saxnaanta sare. |  |
Agabka:
FD-KL1300A kartoonada gooya
(Qalabka Caawiya)
Waxaa inta badan loo isticmaalaa in lagu gooyo walxaha sida hardboard, kartoonada warshadaha, kartoonada cawl, iwm.
Waxay lagama maarmaan u tahay buugaagta daboolka adag, sanduuqyada, iwm.
1. Ku quudinta kartoonada cabbirka weyn ee gacanta iyo kartoonada cabbirka yar si toos ah.Servo ayaa lagu xakameeyay oo lagu rakibay shaashadda taabashada.
2. Dhululubada pneumatic ayaa xakameynaya cadaadiska, hagaajinta fudud ee dhumucda kartoonada.
3. Daboolka badbaadada waxaa loo qaabeeyey si waafaqsan heerka CE ee Yurub.
4. Qaado nidaamka saliidaynta ee xoogga leh, si sahlan loo ilaaliyo.
5. Qaab dhismeedka ugu weyn wuxuu ka samaysan yahay birta wax lagu shubo, xasilloon oo aan foorarsaneyn.
6. Burburiyaha wuxuu u gooyaa qashinka qaybo yaryar wuxuuna ku soo daayaa suunka qaadaha.
7. Wax soo saarka dhammaatay: oo leh suunka gudbinta 2 mitir ee ururinta.
Socodka Wax-soo-saarka:
Halbeegga farsamada ugu muhiimsan:
| Qaabka | FD-KL1300A |
| Ballaca kartoonada | W≤1300mm, L≤1300mm W1=100-800mm, W2≥55mm |
| dhumucda kartoonada | 1-3mm |
| Xawaaraha wax soo saarka | ≤60m/daqiiqo |
| Saxnaanta | + -0.1mm |
| Awoodda matoorka | 4kw/380v 3 waji |
| Sahayda hawada | 0.1L/daqiiqo 0.6Mpa |
| Miisaanka mashiinka | 1300kg |
| cabbirka mashiinka | L3260×W1815×H1225mm |
Fiiro gaar ah: Ma bixinno kombaresarka hawada.
Quudinta otomaatiga ah
Waxa ay qabataa quudiyaha hoose ee la sawiray kaas oo quudinaya alaabta isaga oo aan joogsan.Waxay diyaar u tahay in lagu quudiyo cabbir yar oo looxa si toos ah.
Servoiyo Kubbada isku dhufashada
Quudiyeyaasha waxaa gacanta ku haya birta kubbadda, oo uu wado matoorka servo kaas oo si hufan u wanaajiya saxnaanta kana dhigaya mid fudud.
8 qayboodee SareMindiyo tayo leh
Qabo mindiyo wareeg ah oo daawaha ah kuwaas oo yareeya nabarrada oo wanaajiya waxtarka goynta.Raagaya.
Dejinta fogaanta mindida otomaatiga ah
Fogaanta khadadka la jaray waxaa lagu dejin karaa shaashadda taabashada.Sida ku cad goobta, hagaha ayaa si toos ah ugu dhaqaaqi doona booska.Looma baahna cabbir
Daboolka badbaadada caadiga ah ee CE
Daboolka badbaadada waxaa loo qaabeeyey si waafaqsan heerka CE kaas oo si hufan uga hortagaya khalkhalka oo hubinaya badbaadada shakhsi ahaaneed.
Burburiyaha qashinka
Qashinka si toos ah ayaa loo jajabin doonaa oo la ururin doonaa marka la jarayo xaashida weyn ee kartoonada.
Qalabka xakamaynta cadaadiska pneumatic
Samee dhululubada hawada ee xakamaynta cadaadiska taas oo yaraynaysa shuruudaha hawlgalka ee shaqaalaha.
Shaashada taabashada
HMI saaxiibtinimo waxay caawisaa hagaajinta si fudud oo degdeg ah.Iyada oo leh miiska tooska ah, alaarmiga iyo dejinta masaafada mindida, beddelka luqadda.
